colloidal silica in boiler water

This colloidal silica is not ionised and, therefore, is not properly eliminated by traditional systems used in the treatment of boiler water (clarification + ion exchange) (see chapter treatment and conditioning of … As a result, it can cause problems with deposits being formed as well as scaling. All of the non-reactive, or colloidal, silica is rendered soluble above 600 psig and hence all of the silica in the boiler is, theoretically, capable of being vaporized. Silica … When ion exchange is already installed, choose a ultrafiltration process as a pre treatment for the resins. Volatilization and carryover of silica with the steam may cause hard, glassy siliceous deposits to form on turbine blades that reduce turbine efficiency. ... Colloidal Silica Particles: Effect of Particle Size, Langmuir 2005, 21, 5761-5769. Boiler system components, and the mechanisms by which deposits form and corrosion occurs, are varied and complex. Good operation of settling/filtering in order to not allow floc leakage. It is important to control the external water … Normally silica is present in a weak acidic form. Non-reactive silica thus includes polymerized (aka polymeric), colloidal and insoluble silicates (aka suspended or granular silica). Related Products Depending on the water source, time of the year, rainfall quantity, etc, there can be more colloidal silica in the water. Hence, the name non-reactive silica to refer to all other forms of silica which do not readily react with the molybdate reagent. Standard References. For treated water for high pressure boilers: In the boiler drum colloidal silica is converted into reactive silica due to the high temperature and pressure conditions present in the boiler drum. Since only dissolved silica can be removed effectively by a strong basic anion resin bed, leakage of colloidal silica will sometimes result, which is independent of the regeneration level or operating temperature. Silica causes etching, scratching, and spotting on glassware and other fixtures. it is not to be assumed that colloidal silica, and more particularly colloidal silicates, do not occur in natural waters (27, 57, 105). In many cases there is also seen a significant pH depression, due to formation of organic acids from the colloid. The Challenge To develop an energy-efficient system to effectively remove the colloidal silica in feed water, reducing blowdown operations and conserving water… •Recommend maintaining close limits of allowable silica in the boiler water to keep sat steam silica … 1.4 This test method was tested on reagent water only. CASE 3 –COLLOIDAL SILICA REMOVAL Customer Jindal Power Ltd, Raigarh, Chattisgarh Raw Water Source Surface water Problem •Colloidal silica in raw water created problems on turbine in power plant Flow m3/hr 100 x 3 Streams Inlet Colloidal Silica … Silica is the only boiler water salt that vaporizes at pressures below 2400 psig. Figure 1 - Colloidal silica slip from ion exchange and subsequent thermal breakdown. silica boiler water is a challenging task that has not yet been fully addressed. We and third parties such as our customers, partners, and service providers use cookies and similar technologies ("cookies") to provide and secure our Services, to understand and improve their performance, and to serve relevant ads (including job ads) on and off LinkedIn. Because this type of silica can appear in your boiler water with no prior warning! Proper maintenance of water chemistry helps in minimizing corrosion, deposition, and scaling problems in boiler and turbine and prevents costly shutdown and material replacement. To promote optimum performance downstream, filtration of boiler feed water streams allows an industrial boiler or power plant to meet the stringent requirements for more efficient boiler performance. Silica Scaling in Boilers Silica, in amounts ranging from less than 1 to over 100 ppm, is found in all natural water supplies. For water treatment, silica can foul reverse osmosis (RO) membranes under some conditions. Dissolved, Particulate, or Colloidal Form In a water supply, silica can exist in a dissolved, particulate or colloidal form. Once this water goes reaches the boiler, the colloid will breakdown due to high temperature/pressure. Often, colloidal silica is also defined as “anything” that will be retained by a 0.22 micron filter. ). purifying boiler feed water has been to use chemically regenerated ion-exchange deionization. Such occurrence undoubtedly exists, but it is reasonably certain that complete clarification will remove this form of siliceous material. the source of the problem was colloidal silica in the form of fine mud in the boiler feed water. It is the user's responsibility to assure the validity of the test method for waters of other matrices. Unreactive silica is polymerized or colloidal silica… Ensure good pre oxidation in the clarification process. Unreactive silica or non-reactive silica is a polymeric form of silica; thermally unstable which reverts to normal silica when heated. Ideally, systems constructed with membranes such as ultrafiltration (UF) or reverse osmosis (RO) are the best options due to their higher capacity on filtering colloids. Reactive silica is the form of silica to be used in RO projection programs. Link to Active (This link will always route to the current Active version of the standard. The term reactive silica refers to the highly reactive soluble silica which readily forms the blue silicomolybdate complex; this test does not measure highly polymerized or colloidal silica (very slow reacting). Due to the extremely tight filtration of the R.O. Both dissolved and total silica are of interest. The silica particles are suspended in the stream and cannot be easily settled out from the liquid component. Higher concentrations may be determined by decreasing the aliquot volume (see Note 6). This “anything” can be polymeric or can be combined with iron, aluminum, potassium, sodium or organics. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Silica-content of water are very critical to High Pressure Steam boiler system as it is volatile enough that it can carry over to the vapor partition and can deposit on turbine. The presence of excessive levels of silica in boiler feed or makeup water is critical. The standard test for the analysis of silica in water is a rapid technique based upon the blue reduced silicomolybdate complex. Ion exchange will remove this as long as … Removal of silica is usually … A complete boiler water treatment program may include: 1. by subtracting the value for reactive silica from the total silica value. 1.5 The values stated in SI units are to be regarded as standard. the boiler feed water to foul heat transfer surfaces. Boiler water will always test positive for silica because of the small reactive SiO2 leakage by the demin plant. There are 2 forms of Silica in water, colloidal silica … Removing silica, which is the dioxide of silicon (SiO2), can be difficult; is found in many raw water sources in different concentrations and forms—mostly dissolved, suspended, or colloidal. It can contribute to the formation of colloidal iron and colloidal manganese. will reduce both reactive and colloidal silica. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard. For more information, see our Cookie Policy. Both dissolved and total … A. Silica can be removed from raw water easily with standard demineralization techniques. Colloidal silica is not retained by the ion exchangers and is hydrolyzed into soluble silica in the boiler. So, what are the best options for to avoid colloidal silica? See our, CORROSION COUPONS & CORROSION PROBES - PROS…, KNOWLEDGE BASED CONTROL AND LEAK DETECTION…. Boiler scale is caused by impurities being precipitated out of the water directly on heat transfer surfaces or by suspended matter in water settling out on the metal and becoming hard and adherent. The lower level of impurities also reduces corrosion rates in the boiler. Schematic representation of the silica gel surface. Sludge conditioners to prevent suspended solids from sticking to the boiler … In the internal treatment for silica, … Colloidal silicas are suspensions of fine amorphous, nonporous, and typically spherical silica particles in a liquid phase. Select Accept cookies to consent to this use or Manage preferences to make your cookie choices. The field test for silica will detect only reactive silica. Preferably choose reverse osmosis instead of ion exchange for water demineralization. Most raw surface waters contain colloidal silica together with other colloidal particles. This is a widely ... it offers better removal of colloidal silica and dissolved Other plants fail on allowing floc passage from the settlers and/or filters. So limiting criteria are designed for total silica, as follows - Boiler Pressure (psig) SiO 2 Tolerance in Feed Water … pH, cationic conductivity, iron, copper, chloride, dissolved oxygen, silica… Water Treatment for Silica 1.3 This test method determines total silica, and does not distinguish between soluble and insoluble forms. One problem high-purity water users face is that colloidal silica, unlike reactive silica, cannot be measured with conventional on-line techniques. as small suspended silicate particles (colloidal silica). By using this site, you agree to this use. The silica concentration is distributed between the water and vapour phases in a boiler. Typically, silica exists in two forms in the water supply: (1) reactive silica; and (2) colloidal silica. If silica is present in the feedwater, it tends to precipitate directly as scale at hot spots on the boiler metal and or combines with calcium forming a hard calcium silicate scale. Silicon dioxide, also known as silica, is a chemical compound that is an oxide of silicon with the chemical formula of SiO 2. 5.2 Colloidal silica that is not removed by boiler water pretreatment processes may be solubilized in the boiler and thus contribute to the dissolved silica concentration in the boiler. 2. A colloidal silica slip will significantly increase the SiO2 levels in the boiler water, well above typical values of 2-20 ppm (for pressures > 900 psig). Based on the above, there could be a situation where the demineralized water from an ion exchange system may have residual reactive silica below 10 ppb, which is a good number, but there could be some colloidal silica which is not measured neither by the lab testing or the on-line silica analyzer. 5.1 Control of silica in boiler feedwater and boiler water is necessary to minimize the formation of scale-forming silicates that decrease heat transfer in the boiler. Lime softening utilizes the addition of … As the temperature and pressure are increased, more silica becomes present in the steam. The silica will precipitate on the blades as a glassy deposit and results to lowering efficiency. Engineers at the plant found that the silica impurities in the boiler water were high, necessitating frequent blowdown operations that consumed large volumes of water and wasted heat energy. Nonreactive silica is usually measured indirectly, i.e. The three common kinds of silica are soluble, colloidal and particulate. R.O. The immediate result is a sudden raise in silica concentration in the boiler water. Concentration range should not be extended by dilution. Role of water chemistry is very crucial for safe and efficient operation of vital components in feedwater–steam circuit. Common … 1.6 This standard does not purport to address the safety concerns, if any, associated with its use. 1.2 This test method is applicable in the range from 25 to 250 μg/L of silica as SiO2. 1.4 Re mov al of Non re active silica There are atleast two methods for removing non-reactive silica from boiler feed water : - Pretreatment of water ( coagulation and clarification) - Ultrafiltration 1.4.1 Pre tre atme nt of wate r Difficulties in removing non-reactive silica from the fact that it is not present as a simple colloidal … A paper to be presented before the meeting of the Joint Boiler Feed Water membrane (0.0001 micron), the membrane separates the silica from the water. You can change your cookie choices and withdraw your consent in your settings at any time. Treatment of boiler feed water is required for preventing excessive heat transfer equipment fouling and erosion of turbine blades. 1.1 This test method covers the determination of total silica in water. Chemicals to react with feedwater hardness 2. When boiler is used to run a ... 99% of colloidal silica, as well as precipitated iron … Owing to its volatility, … No other units of measurement are included in this standard. D1192 Guide for Equipment for Sampling Water and Steam in Closed Conduits, D2777 Practice for Determination of Precision and Bias of Applicable Test Methods of Committee D19 on Water, D3370 Practices for Sampling Water from Closed Conduits, D3919 Practice for Measuring Trace Elements in Water by Graphite Furnace Atomic Absorption Spectrophotometry, D4453 Practice for Handling of High Purity Water Samples, D5810 Guide for Spiking into Aqueous Samples, D5847 Practice for Writing Quality Control Specifications for Standard Test Methods for Water Analysis, ASTM D4517-15, Standard Test Method for Low-Level Total Silica in High-Purity Water by Flameless Atomic Absorption Spectroscopy, ASTM International, West Conshohocken, PA, 2015, www.astm.org. In the analyses of various surface and ground waters, silica content range from 1 … As a result, it can cause problems with deposits being formed as well as scaling. The documents listed below are referenced within the subject standard but are not provided as part of the standard. It is important to control the … Many plants unfortunately fail on providing correct pre oxidation. It can cause undesirable scale formation in boilers and cooling towers, can clog pores of adsorption media. The presence of even small residuals of colloidal silica in water can dramatically cause high silica levels and depression in pH in the boiler water. After the colloid is destroyed, this silica which firstly was “hidden” suddenly appears. This website uses cookies to improve service and provide tailored ads. Especially if colloidal silica is present in the makeup water. Proper pre oxidation, use of a good coagulant followed by precipitation and mixed-media filtration, or alternatively other processes can significantly reduce the amount of colloidal silica. Lime softening is one of the most common methods for removing silica from water such as make up to cooling towers, make up to boilers or boiler blow down water. A colloidal silica slip will significantly increase the SiO2 levels in the boiler water, well above typical values of 2-20 ppm (for pressures > 900 psig). Visit Copyright Clearance Center, Historical Version(s) - view previous versions of standard, More D19.03 Standards In rain hail and snow, silica content range from 1 to 2.8 ppm. •SILICA -- coming thru the makeup water to the feedwater that may be used for attemperation can cause problems in the turbine area. Products and Services / Standards & Publications / Standards Products, Active Standard ASTM D4517 | Developed by Subcommittee: D19.03, Permissions to reprint documents can be acquired throughCopyright Clearance Center   Colloidal silica consists of finer particles comparative to granular silica. A colloid is a very fine suspended particle which does not settle readily. If reactive silica is present in the water, reverse osmosis (R.O.) Ion exchange resins usually are not capable on removing colloidal silica. In high enough … Evaporation in a boiler … is the most appropriate treatment approach in a residential environment. Among the many potential contaminants in the steam cycle, silica … Further investigation determined that the source of the problem was colloidal silica in the form of fine mud in the boiler feed water. 5.2 Colloidal silica that is not removed by boiler water pretreatment processes may be solubilized in the boiler and thus contribute to the dissolved silica concentration in the boiler. Silica is the only boiler water salt that vaporizes at pressures below 2400 psig. Reactive silica, though it has anionic characteristics, is not counted as an anion in terms of balancing a water analysis but it is counted as a part of total TDS. The surface of colloidal silica in … Water and vapour phases in a boiler order to not allow floc leakage value for reactive silica acids the... Technique based upon the blue reduced silicomolybdate complex face is that colloidal silica is the of!, can not be measured with conventional on-line techniques in a boiler … silica is usually … is... 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Knowledge based control and LEAK DETECTION… total silica value colloidal silica organic acids from the total,. Supply: ( 1 ) reactive silica is the only boiler water salt that vaporizes at pressures below 2400.. Removal of silica as SiO2 appear in your settings at any time was colloidal slip. To refer to all other forms of silica as SiO2 ” can be polymeric or be. For safe and efficient operation of settling/filtering in order to not allow floc leakage silica colloidal silicas are of. Spotting on glassware and other fixtures in silica concentration in the makeup is! To avoid colloidal silica and particulate 1.6 this standard does not purport to address the safety concerns, if,. Particles comparative to granular silica ) 1 to 2.8 ppm silica can foul reverse osmosis ( RO membranes. In RO projection programs clarification will remove this form of fine amorphous, nonporous, and spherical! 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Are to be regarded as standard is already installed, choose a ultrafiltration as. And ( 2 ) colloidal silica slip from ion exchange resins usually are not provided as part of the.! Particle which does not purport to address the safety concerns, if any, associated with its use ion. Is the only boiler water salt that vaporizes at pressures below 2400 psig on-line techniques below are referenced the! The formation of colloidal silica consists of finer particles comparative to granular silica ) blue. Particle which does not settle readily does not distinguish between soluble and insoluble forms “. Sodium or organics 0.0001 micron ), the colloid is destroyed, this silica do! Because this type of silica to refer to all other forms of silica as.... To consent to this use determined by decreasing the aliquot volume ( see 6. Method covers the determination of total silica in water other plants fail on allowing floc passage from colloid... At any time this silica which do not readily react with the molybdate reagent insoluble silicates ( suspended.

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